Chapter 15.03: The Direct Addition of Nitrites to Curing Brines – the Master Butcher from Prague.

Introduction to Bacon & the Art of Living

The story of bacon is set in the late 1800s and early 1900s when most of the important developments in bacon took place. The plotline takes place in the 2000s with each character referring to a real person and actual events. The theme is a kind of “steampunk” where modern mannerisms, speech, clothes and practices are superimposed on a historical setting.  Modern people interact with old historical figures with all the historical and cultural bias that goes with this.


narrative – the history of bacon


The Direct Addition of Nitrites to Curing Brines – the Master Butcher from Prague

September 1959

Dear Tristan,

The Father/ Son Example from New York

I received your previous mail with great excitement. Your account of Henry Hudson’s exploration around the New York area, what became known as Hudson Bay and the Hudson River is riveting! I am so glad you go to exhibitions such as these! It broadens our horizons! You know that we get to read newspapers from around the world in our Cape Town library. Last Monday I went into the city and spent the day at the library and the archives. I made this clipping from the Troy Record for you advertising the exhibition you visited in Amsterdam.

The_Troy_Record_Fri__Mar_27__1959_

From the Troy Record, Troy, New York, 27 March 1959.

The story is epic. How an Englishman was employed by the Dutch East Indian Company to find the rumoured northeast passage to Cathay via a route above the arctic circle. He landed in North America in 1609 where he explored the regions around New York looking for a Northwest Passage. His exploits became the basis for a Dutch Colony that was later established here and the Hudson River was named after him.

He was back in 1611, this time on behalf of the English East Indian Company but his voyage ended in a mutiny by his crew when, after a long winter, they were eager to return to Europe when Hudson wanted to press on with his trip. In the end, Hudson, his teenage son John, and seven crewmen (all men who were either sick and infirm or loyal to Hudson) were forced into a small shallop (a name used for several types of boats and small ships) and left behind. The small vessel tried to keep up with the large ship but they hoisted another sail and left the small boat behind. Hudson, his son and the others left behind were never seen again.

It can, on the one hand not imagine a more desperate situation than to be left behind with your son when he will either see his dad dying at the hand of hostile locals or by the challenges of nature. If the son did not see his father suffering these, it was surely the father who saw his son dying. Yet, I can not help but notice that he took his son with him on his exploration! That reminds me of us!

The events transpired in the 1600s which is where I want to pick up the story of the art of bacon. I am very thankful that I am able, through the technology of writing, drawings, and pictures, to share my adventure with you and your sister. I enjoy the fact that my voyage of discovery involves all the senses. It challenges and engages my entire being, mind, and soul! The quest is not only bacon but life itself and the crown of life most certainly, is not the places I visited and the many things I learned, but Minette! How thankful am I that we walk this amazing path together and with you guys!

Prague 1

Prague, photo by Dawie Hyman

This is one of the most important letters I have written to you from the time I spent at Calne. Within the greatest inventions of meat curing systems, this is the next major drumbeat since the invention of Tank Curing.

The Progression of Curing Systems

Please allow me to very briefly review the major movements in the history of curing systems.

– Dry Cured Bacon

Dry-curing is the system of bacon curing which existed for hundreds of years and included only dry ingredients and later dry ingredients with wet brine added (Chapter 02: Dry Cured Bacon)

– Mild Cured Bacon

The honour for the industrialisation of the bacon curing process goes to William Oake from Northern Ireland who invented mild cured bacon sometime before 1837. (Chapter 09.01 – Mild Cured Bacon)

– Sweet Cured Bacon

The next major movement came by the initiative of the Harris bacon operation in Calne, Wiltshire. Invented by Harris in Calne, early in the 1840s, mild cured bacon exploited new opportunities brought about by stitch pumping, a new invention that was taking the bacon world by storm. (Chapter 10.02 – Sweet Cured Harris Bacon)

– Pale Dried Bacon and Wiltshire Bacon or Tank Cured Bacon

Pale dried bacon was invented under John Harris in Calne in the 1890s. Wiltshire bacon curing or Tank curing was invented in Calne in the closing years of the 1800s or early 1900s. (Chapter 10.06: Harris Bacon – From Pale Dried to Tank Curing!)

– Auto Cured Bacon

Auto curing was invented by William Harwood Oake, the son of William Oake from Limerick in Ireland who invented mild curing. William Harwood Oake brought mild curing to England when he opened a curing operation with two partners in Gillingham, Dorset. He invented auto curing which is a progression on mild curing. Tank curing undoubtedly developed from this same factory and it was probably independently incorporated into the Harris operation when they got the technology from Denmark. (Chapter 10.06.01 Oake Woods & Co Ltd and their Auto Cured Bacon)

– The Direct addition of Nitrite

The next major development related to the direct addition of nitrites to curing brines. This was in turn made possible through the availability of sodium nitrite in pharmacies as a heart medication. The man with the vision and the scientific background to bring such a transformation about was the master butcher from Prague, Ladislav NACHMÜLLNER. He invented the first curing brine legally sold containing sodium nitrites in 1915 in Prague. The system was made popular around the globe by the Griffiths Laboratories. My next two letters deal with this monumental progression!

Meat Curing: 1600 to 1910: Reviewing what we knew.

Prague 2

Prague Breakfast by Dawie Hyman

In Europe, before the 1600s meat preservation was done mostly with salt only. Colour in meat was important from antiquity because a reddish appearance denotes freshness. People looked for ways to manipulate meat colour for a long time, probably since meat was sold or traded. In the 1600s vegetable dyes were used to bolster colour. (The history of curing) A few people added a little bit of saltpetre (potassium nitrate) to the salt for “cured colour development.” This practice gained momentum from the year 1700. By 1750, the trend turned into the norm, being practiced almost universally as Salpeter became universally available as a result of its military application and as fertilizer and the quality and purity improved. During the 1800s sugar was added to the mix. This, with the exception of ascorbic acid and phosphates that have been added since the mid-1900s, is very much the same process as we follow today. (Ladislav NACHMÜLLNER vs The Griffith Laboratories)

On 7 May 1868, Dr. Arthur Gamgee from the University of Edinburgh, brother of the famous veterinarian, Professor John Gamgee (who contributed to the attempt to find ways to preserve whole carcasses during a voyage between Australia and Britain), published a groundbreaking article entitled, “On the action of nitrites on the blood.” He observed the colour change brought about by nitrite. He wrote, “The addition of … nitrites to blood … causes the red colour to return…” (Gamgee, A; 1867 – 1868; Vol. 16, 339-342) Over the next 30 years, it would be discovered that it is indeed nitrites responsible for curing and not the nitrates added as saltpetre.

It fell upon a German researcher, Dr. Ed Polenske (1849-1911), working for the Imperial Health Office in Germany, to make the first discovery that would lead to a full understanding of the curing action. He prepared a brine to cure meat and used only salt and saltpetre (nitrates). When he tested it a week later, it tested positive for nitrites. (Polenske. E. 1891)

The question is where did the nitrites come from if he did not add it to the brine, to begin with. He correctly speculated that this was due to nitrate being converted by microbial action into nitrite. He published in 1891. (Polenske. E. 1891) Karl Bernhard Lehmann and Karl Kißkalt discovered in 1899 that nitrite is responsible for the reddish colour of dry-cured meat. It was John Scott Haldane who showed in a 1901 article that the cured meat colour is due to a nitrosylheme complex. (Concerning the direct addition of nitrite to curing brine) (Hoagland, Ralph. 1914)[1] The heme part of the meat protein is where the colour is generated through the presence of an Fe-ion and nitrolsyl refers to a non-organic compounds containing the NO group. In the protein, nitric oxide is bound to the Fe-ion through the nitrogen atom. Therefore the term, nitrosylheme complex.

The change of nitrate into nitrite through bacterial action takes weeks. If a salt, like sodium nitrite, is used instead of saltpetre, curing is accomplished in days or even hours (if a heating step is applied to the meat before it is smoked). The only aspect in curing that is time-consuming is however not the bacterial reduction of nitrates to nitrites. The change from nitrite into a form that reacts with the meat protein and produces the nitric oxide coupling with the Fe-ion is also not instantaneous. The rate of reaction is slow.[2] It is not like mixing sugar into coffee. An analogy is if you put sugar in your coffee and have to wait twelve hours and reheat it before you can taste sweetness.

When the brine enters the meat, the anion CodeCogsEqn (17) is formed and a very small amount of nitrite (less than 1% of the total nitrite) forms the neutral nitrous acid (CodeCogsEqn (19)). It is nitrous acid that is responsible for the formation of nitrosating compounds which is the ultimate reaction of joining nitric oxide to an organic compound, in this case, the myoglobin protein (resulting in a nitroso derivative). (Sebranek, J. and Fox, J. B. Jn.. 1985)

The first step in the reaction sequence of creating such a link between myoglobin and nitric oxide is the formation of nitrous acid (HNO2). From nitrous acid, the neutral radical, nitric oxide is formed directly as well as a variety of nitrosating species or molecules that create such a nitrite-oxygen pair of atoms to link to an organic structure like a protein. [3] [4] (Sebranek, J. and Fox, J. B. Jn.. 1985)

This reaction takes time and its rate is dependent on the pH of the meat it is injected into, the temperature of the meat and the brine and the concentration of nitrite. Curing then happens when the nitric oxide reacts with iron which is part of the meat proteins, myoglobin. [1]

The concentration of nitrous acid is very low in meats. This means that the potential for nitrite to change into nitric oxide to react with the meat protein is very low. In general, nitrite is readily reduced by endogenous reductants in the meat to form nitric oxide. (Toldr, F.; 2010: 180) [5] The reduction of nitrous acid can be sped up by adding a “reducing agent” to the brine mix. (Pegg, B. R. and Shahidi, F.; 2000: 39) (the presence of table salt also speeds up the conversion of nitric oxide, but this matter is for another article.)

One such reducing agent, introduced to brine cures in the 1800s, is sugar. [6] Sugar was added originally to reduce the salty taste of the meat. Curers noticed that if sugar is added with saltpetre to the brine mix, the meat cures slightly faster and with better colour development. (The history of curing) In the 1920s, ascorbate or its isomer, erythorbate became the magical reducing agent [7], but this too is the subject for a future letter.

If saltpetre is used as principal curing ingredient, adding sugar favours the proliferation of bacteria that reduces nitrate to nitrite. It, therefore, speeds up the curing process. Better colour development is due to the action of reducing sugars (such as brown sugar) to create a reducing environment in the meat which encourages the reduction of nitrous acid to nitric oxide (Kim-Shapiro, D. B. et al. 2006). [6] (The history of curing)

Investigating Two Sources of Nitrite’s

Prague 3

Prague Supper by Dawie Hyman

This was then the understanding of meat curing by the beginning of the 1900s. Scientists knew that adding nitrite directly to the meat would dramatically speed up the curing process, but working out how to do it and navigating through the complex maze of public perception and legal restraints would be another matter altogether.

The Irish and later the Danes took the development where nitrites are directly applied to curing, in one very particular direction. They invented the “mother brine” cure. The concept of re-using the old brine and meat juices was a well-known practice in many regions of the world from early on. Butchers worked out that it speeds up curing, even long before the term nitrite was coined. It was the Irish who invented a system to exploit the mother-brine approach on an industrial scale. The Danes got the technology from Ireland and I, after studying under Uncle Jeppe and Andreas in Denmark taught the system to John Harris in Calne. They called it tank curing which is a method of allowing bacteria to reduce saltpetre to nitrites and the nitrites to be added back into bacon brine after it was boiled to kill the bacteria. The net result is that nitrites were produced through bacterial means and the nitrites were used to cure the meat much quicker than could ever be done with saltpetre alone. (The Mother Brine and C & T Harris and their Wiltshire bacon cure)

There was, however another readily available source of nitrites which became the focal point of meat curers in Germany, Austria, Hungary and in the USA. Nitrites were already being used in a large, industrial process since the end of the 1800s in the form of sodium nitrite. This made it generally available.

Sodium nitrite was used in the production of azo dyes. It was available in every country and city where there was a large dye industry. This was part of the new and booming new industry of coal-tar dyes. The late 1800s and early 1900s was the birth of the age of chemistry and chemical synthesis, a development that directly resulted from the dye industry. (Concerning Chemical Synthesis and Food Additives)

There were early scientific flirtations with the use of sodium nitrite in meat. A laboratory in Germany, founded by C. R. Fresenius, records in 1848 experiment with sodium nitrite to preserve meat. (Ladislav NACHMÜLLNER vs The Griffith Laboratories)

An article appeared in the Sydney Morning Herald on 1 March 1870 where it lists the methods of preserving canned meat in use at that time. Included in the list of “antiseptic agents” are “sulfurous and nitrous acids, sulphites and nitrite. (It also lists sodium and “other substances having a special affinity for oxygen.”) It was explained that “these agents are not applied to meat itself, but are used simply to absorb oxygen unavoidably left within the tins and pores of the meat.” As far as the preservation of fresh meat is concerned, the world saw it as a race between the use of chemicals or cold. (Sydney Morning Herald, 1 March 1870, p4)

PRAGUE 1800 – 1920 – Food innovation, industrial leadership and the availability of nitrite

Germany’s neighbour and ally in World War One, the Austro-Hungarian Empire with the key cities of Prague, Vienna, and Budapest, in the late 1800s and early 1900s led the world in many respects in matters pertaining to science and technology.  In Bohemia and regions surrounding Prague, the industries were leading Europe in innovation.  (Turmock, D.;1989: 40)  It was reported that in many respects, the industry in this region surpassed Germany.

A huge textile industry developed in Vienna.  In Prague, cotton printing became the dominant industry with the accompanied dyes industry.  Bohemia, in general, had well-developed textile manufacturing.  (Hiemstra-Kuperus, E. 2010)  This means that by the early 1900s, sodium nitrite was available in and around the city of Prague.

Prague and surrounding areas were not just a consumer of chemicals.  The scientific and industrial environment was sophisticated and advanced and they produced many of the chemicals for their industry themselves, primarily in support of the textile printing industry.  The point is that when we deal with the people in Prague, we are talking about people who understood chemistry (my personal experience is that this is still the case to this day).

D. Hirsch, for example, established his factory in Prague to “provide acid for calico printing in 1835.”  F. X. Brosche supplied printing inks, paint, and pharmaceuticals.  The first major chemicals producer in the area was Johann David (J. D.) Starck who had a sulfuric acid plant near Zwittau (now Svitavy in the Czech Republic), 183km to the east of from Prague, in 1810.

Between 1810 and 1850, J. D. Starck expanded into a multi-plant operation manufacturing a variety of products including phosphates at Kaznau (now Kosnejov, in the Czech Republic), 109km South West of Prague. He was big enough to own his own source of coal from the Falknov (Sokolov) basin.   (Turmock, D.;1989:  39) It all supports a picture of sodium nitrite being readily available in Prague as part of the chemicals associated with the dying and textile printing industry. [9]  More than that, the Bohemian people showed themselves to be innovative and capable in matters pertaining to chemistry.

At the end of the 1800 and beginning of the 1900s, Prague was a fertile breeding ground for industrial and food innovations.  A case in point is the phenomenal success of Pilsner named after the city of Pilsen (Plzen). The innovation was the application of steam power to the production of chilled lager.  It was an important improvement in the old processes and helped the town of Pilsen to become one of the great European beer producers. (Turmock, D.;1989: 40)

Another Bohemian innovation was the invention of the sugar beet refining process through diffusion to produce refined sugar.  “The diffusion process was discovered in Seelowitz  (Zidlochovice) in Moravia by J. Robert, the son of the founder of the first sugar beer factory in the Czech lands.”  Within a few years, 25 other factories converted to this process and sugar refining machines were being exported to Germany and France. The Prague-based engineering firm of C. Danek (founded in 18540) was particularly successful.   (Turmock, D.;1989: 40)

The kingdom boasted the most sophisticated food industry with a very strong scientific backing from the local academia in Prague.  Under their leadership, the first food code in industrialized Europe was created, the Codex Alimentarius Austriacus, which is the basis for international food legislation to this day.   (The Life and Times of Ladislav NACHMÜLLNER – The Codex Alimentarius Austriacus) It also became the first country in the world to specifically allow the use of sodium nitrite in food, before Germany and the US.

Not only was Prague and the Bohemian people leading the world in food innovation and food science and chemistry, but the existence of large food industries created an environment where other food industries would benefit, for example, the meat industry.  (Turmock, D.;1989: 39, 40)

The Master Butcher from Prague

The ether around Prague and the Bohemian people was right for a company or an individual to step forward and take up the challenge to work out the details of how to use sodium nitrite directly in meat curing.

Ladic

Into this advanced and scientifically and industrially mature environment, Ladislav Nachmullner was born on 2 April 1896. (Eva’s Beloved Dad) In 1912, the Bohemian boy, Ladic (Ladislav) NACHMÜLLNER was 16 years old. His dad tragically burned to death four years earlier, in 1908, when his clothes caught fire in his home. His mother had just passed away from tuberculosis and as the oldest child the responsibility fell on him to care for his siblings.

Ladic got an opportunity to learn the art of meat curing to provide for his siblings in a land where chemistry was well understood, salts were of high quality, sodium nitrite was widely available and there was an appetite for and a culture of innovation in food production.

Ladic knew sodium nitrite well from his father who was a glassmaker. Even as a boy, he would have been exposed to it. His father encouraged him never to enter the glassmaking profession and he instead chose curing as a way to provide for his siblings. He was taught the art of curing by a well-known butcher, Josef Pazderky from Praha, almost 600km from Prague. He was an unusually gifted young man who learned fast and an illustrious career followed.[10] At the young age of 19, he invented Praganda, which would become the most successful curing brine of its day, containing sodium nitrite. This was the year 1915 when he also started writing his book on Praganda.

Ladic knew sodium nitrite well. The seemingly boring facts of the early experiments on curing and the confirmation through science that it was indeed nitrite responsible for curing and not saltpetre was cutting edge technology of the time and the scientific findings were reported upon in many publications and newspapers of the time. Ladic must have been an unusually gifted and curious person and he read these reports with great attention, realising that he may have the answer to a much faster and more controlled way of accessing nitrite namely through the direct addition of sodium nitrite to the curing brine.

He wrote that he discovered the power of sodium nitrite through “modern-day professional and scientific investigation.” He probably actively sought an application of the work of Haldane. Ladic quotes the exact discovery that Haldane was credited for in 1901 that nitrite interacts with the meat’s “hemoglobin, which is changing to red nitro-oxy-haemoglobin.” This must have made a profound impression on him which explains why he never forgot it. If it was not him personally, it must have been his mentors in Prague who decided to start experimenting with sodium nitrite to develop a meat curing brine.

The “modern-day professional investigations” that he spoke off would have been the input of master butchers who were not primarily interested in a quicker process but in a better end product. Saltpetre is potassium nitrate. The butchers did not like it due to the slightly bitter taste of potassium. Butchers who used Ladic’s brine would later put signs in their shop windows that their meat is free of saltpetre.

Another point that Ladic specifically addressed in his nitrite-based brine is the use of as little nitrite as possible. This shows an advanced understanding of the chemistry or curing and an ability to apply this to his trade. The little nitrite would still cure the meat much faster than even the mild cured techniques as the Irish called it or the tank curing technology as the English referred to it.

His fame as curer spread and he received employment offers from more countries. He moved to Austria and then, Switzerland for the duration of the war. He received offers for management positions from all over Germany, France, England, Holland, Switzerland, Romania, Yugoslavia, Poland and as far afield as America and China.

Praganda

He says that he invented Praganda in 1915 (when he was 19 years old) and at a time when the use of nitrites in food was not legal in Germany.

We know that it was not legal in Germany before August 1914 when Walther Rathenau who created the War Raw Materials Department (Kriegsrohstoffabteilung or KRA) restricted the use of saltpetre to military purposes only and the use of nitrites in food was allowed. Germany again banned its use some time during the war. The concession on sodium nitrite’s use in food was reversed after an accident in Leipzig where sodium nitrite was mistaken for table salt and 34 people died. (Concerning Nitrate and Nitrite’s antimicrobial efficacy – chronology of scientific inquiry) This must then have happened sometime in 1915.

The impression one gets from reading his life story through the writings of his daughter Eva is that he probably learned the basics of nitrite curing early on and this “paid his way” on many travels through Europe. Along the way, he must have continued to refine and perfect his formulations and solve the many challenges of using such a potentially dangerous chemical. (For a detailed analysis of the technical challenges facing him and how he dealt with it, see Ladislav NACHMÜLLNER vs The Griffith Laboratories.)

His move to Switzerland for the remainder of World War One is of interest. In Switzerland, the Polish chemist, Prof. Mościcki of the University of Freiburg, invented a process to use atmospheric nitrogen to produce both nitric and nitrous acid (US patent US1097870) in 1901 through the use of an electric arc in a closed container. (cesa-project.eu)

In 1910, a factory opened in Switzerland, Chippis, in Wallis canton, where the world’s first nitrous acid was produced using Prof. Mościcki’s electric arc process. (cesa-project.eu) This means that a factory producing nitrite was in operation in the same country where Ladislav lived, during the war.

It is equally important that Prof. Mościcki opened another factory in Poland during the War, the Azot nitrogen factory near Jaworzno. (cesa-project.eu) Jaworzno is less than 460km from Prague.

From the evidence of his life, handed down to us by his daughter, Eva, he returned to Prague from Switzerland in 1929 and set up his first outlet where he sold Pragnada and ham moulds which he invented. It makes Prague the center of the development to add sodium nitrite directly to meat, other than canned meat.

The Salts from Prague

The history of Ladislav Nachmuller not only points to the first commercial curing brine containing nitrites but also to the use of pure salt from the regions surrounding Prague.  Using the correct salt was very important to Ladislav.  The area around Prague, like the neighbour to the north, Poland, was famous for the production of high-quality salt.  Ladislav procured salt from various mines, including from the salt producer, Solivary Prešov.  He gives the requirement for good salt as pure, clean, and “regular salt.”  This mine delivered on these requirements.

Mining at Solivary Prešov started as far back as the 13th century.  The salt was produced from “brines” (water saturated with a salt solution) where the water was evaporated.  First in pans and then in boiling rooms.  The final result was good quality NaCl (table salt) which has been popular among butchers in the area on account of its purity. (From private communication with the museum curator, Prof. Marek Duchoň)

Historical records inform us that the salt production exceeded local consumption, which points to the fact that the salt from Solivary Prešov was widely traded. The technology used in producing the salt was sophisticated. (http://www.stm-ke.sk/)

An interesting fact, relevant to our current discussion, is that the mine produced its own sodium nitrite since 1945.  It falls outside our time of interest and the production has since been discontinued, but the fact that producing sodium nitrite was fairly “widespread” and the technology, common in the area is fascinating.  (From private communication with the museum curator, Prof. Marek Duchoň)

This is a key fact in piecing together why it was “natural” to call the sodium nitrite/ sodium chloride mix that Griffith imported into the USA, Salt from Prague.  The region was indeed famous for its salts.

A Fork in the Road

Ladislav’s invention was a fork in the road for nitrite technology. A new and “more direct” way of getting nitrite in the curing brine was developed. It is not surprising that it happened in the part of the world where nitrogen technology was best understood and where people were mesmerised through the opportunities created by the science of chemistry. It challenged the Irish mild cured system and the Danish and English Tank curing systems, as they called the mild cured process, by offering an even faster curing solution and one which is “safer”. The exact quantity of nitrites added can be much better controlled with this new system and when it comes to a substance such as nitrite that is poisonous in too high dosages, being able to control the amount of ingoing nitrite into the meat is very important.

Almost concurrent with Ladislav’s invention was events in Germany that brought about a wholesale conversion of German meat curers to this new and faster technology. Its getting time for Minette and my hike down to the promenade where we plan to do a 15km this afternoon. Caring for the body is just as important as caring for the mind.

I am glad you are getting out and seeing exhibitions in this great city where you find yourself! Learn as much as you can while you live in Amsterdam!

Lots of love from Cape Town,

Dad and Minette.


Further Reading

Difference between Fresh Cured and Cooked Cured Colour of Meat.

Mechanisms of meat curing – the important nitrogen compounds

Reaction Sequence: From nitrite (NO2-) to nitric oxide (NO) and the cooked cured colour.

The Naming of Prague Salt

Tank Curing Came from Ireland

The Mother Brine


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Notes

1. The colour changes in meat.

The meat colour generally “changes” (either red, purple or brown), based on how many electrons are spinning around the iron atom which is part of myoglobin. Nitric oxide stabilizes or fixes the myoglobin colour through a reversible chemical bond. It does not colours the meat. (Pegg, B. R. and Shahidi, F.; 2000: 23 – 45) This is an important point to remember because, in the consideration of the use of nitrite in meat, nitrite can not be viewed as a meat colourant.

2. Rate of reaction.

The reaction of nitrite in meat is slow, in part due to the very small quantity used in the curing brine. The rate of reaction, as always, depends on the concentration of the reactants, the pH and temperature.

3. Nitrosating species from nitrous acid.
“The first step in the reaction sequence beginning with nitrous acid is the generation of either a nitrosating species or the neutral radical nitric oxide (NO).” (Sebranek, J. and Fox, J. B. Jn.. 1985)

The following list gives the relative reactivities of various nitrosating species, species 1 being the strongest and species 5 being the weakest.

Species 1:

NO smoke

Source: “From smoke which has many other phenolic compounds”

Species 2:

CodeCogsEqn (55)

Source: From curing salt

Species 3:

CodeCogsEqn (57)

Source: Found in the air.

Species 4:

CodeCogsEqn (22)

Source: Nitrous acid anhydride

Species 5:

Nitrose derivatives of citrate, acetate, sulphate, phosphate.

Sources: Cure ingredients, weakly reactive under certain conditions.

I excluded those found under very acidic conditions. (Comparison by Sebranek, J. and Fox, J. B. Jn.. 1985)

4. The term “nitrite”
“The term nitrite is used generically to denote both the anion,

CodeCogsEqn (17)

, and the neutral nitrous acid

CodeCogsEqn (19)
, but it is the latter which forms nitrosating compounds.” (Comparison by Sebranek, J. and Fox, J. B. Jn.. 1985)

5. Reducing agents in the meat system.

One such mechanism for the conversion of “nitrite to nitric oxide in meat is by oxidation of myoglobin to metmyoglobin (brown coloured meat; Fe3+). This oxidation-reduction coupling produces both nitric oxide and metmyoglobin. It has been suggested by Kim et al. (2006) that metmyoglobin can be converted back to deoxymyoglobin through metmyoglobin reducing activity (MRA), a reaction facilitated by lactate. It is the enzyme activity of LDH that helps convert lactate to pyruvate and produce more NADH. Hendgen-Cotta et al. (2008) suggested that deoxymyoglobin can convert nitrite to nitric oxide and the generation of more deoxymyoglobin is likely to result in more nitric oxide (NO) from nitrite and less residual nitrite.” (Mcclure, B. N.; 2009: 28)

Several specific biochemical reducing systems have been the subject of intense investigation as far as their importance in the development of cured meat colour are concerned.

“Endogenous compounds such as cysteine, reduced nicotinamide adenine dinucleotide, cytochromes and quinones are capable of acting as reductants for NOMb formation (Fox 1987). These reductants form nitroso-reductant intermediates with NO and then release the NO to Mb, forming a NOmetMb complex that is then reduced to NOMb. In model systems, the rate limiting step in the production of NOMb was the release of NO from the reductant-NO complex (Fox and Ackerman 1968). Several researchers have investigated the effects of endogenous muscle metabolites including peptides, amino acids, and carbohydrates on the formation of NOMb. Tinbergen (1974) concluded that low-molecular-weight peptides such as glutathione and amino acids with free sulfhydryl groups were responsible for the reduction of nitrite to NO, which is subsequently complexed with Mb to produce NOMb. Similar work by Ando (1974) also suggested that glutathione and glutamate are involved in cured-meat colour formation. Depletion of these compounds in meat via oxidation occurs with time, but reductants such as sodium ascorbate or erythorbate are added to nitrite-cured meats before processing to ensure good colour development (Alley et al. 1992) The role of reductants in heme-pigment chemistry is somewhat ambiguous, but they can promote oxidation and even ring rupture under certain conditions. Thus to form cured meat pigment, two reduction steps are necessary. The first reduction of nitrite to NO and the second is conversion of NOmetMB to NOMb.” (Pegg, B. R. and Shahidi, F.; 2000: 44, 45)

6. Sugar as reducing agent.

“Sugars itself does not reduce dinitrogen trioxide in the way that ascorbate or erythorbate does, but it contributes to “maintaining acid and reducing conditions favorable” for the formation of nitric oxide.” (Kraybill, H. R.. 2009)”Under certain conditions reducing sugars are more effective than nonreducing sugars, but this difference is not due to the reducing sugar itself. The exact mechanism of the action of the sugars is not known. It may be dependent upon their utilization by microorganisms or the enzymatic systems of the meat tissues.” (Kraybill, H. R.. 2009)

7. Ascorbate or erythorbate supplements sugar.

An excellent reducing agent was discovered in the 1920s when ascorbate was isolated. As early as 1927, two German chemists, J. Tillmans and P. Hirsch (1927) observed that there is a correlation between the reducing capacity of animal tissue and their vitamin C content. (Concerning the Discovery of Ascorbate) . It reacts so aggressively (effectively) with nitrite, that a less effective, but more manageable cousin (an isomer of ascorbate), erythorbate turned out to be the most practical to use in curing brines along with nitrite and salt.

Ascorbate (vitamin C) reacts so aggressively (effectively) with nitrite, that a less effective, but more manageable cousin (an isomer of ascorbate), erythorbate turned out to be the most practical to use in curing brines along with nitrite and salt.

The old curing brines of the 1800s consisting of saltpeter (nitrate), sugar (create reducing conditions) (6) and salt are, therefore, equivalent to the current curing brines of nitrite (being added directly), erythorbate (reducing agent) and salt. The same general functionality at vastly reduced curing time.

Today, nitrate is still being added to many curing brines as a reservoir for future nitrite as bacteria continue to change nitrate into nitrite. This bolsters the residual nitrite levels in cured meat which is important since it was found that nitrite has a unique anti-microbial function in cured meat, in addition to its function of fixing the cured colour and contributing to the cured taste. It is unique in the sense that it is the most effective chemical control against a highly lethal pathogen, clostridium botulinum. (Concerning Nitrate and Nitrite’s antimicrobial efficacy – chronology of scientific inquiry)

Table salt remains the most important curing agent, but salt alone will not give the cured colour or taste and will not, on its own, be effective against clostridium botulinum. Sugar is still being used in many brines today, mostly to enrich the taste profile and to create browning during frying, especially in bacon. Its contribution to reducing conditions is now secondary and since the addition of ascorbate or erythorbate. Saltpeter has been replaced by sodium nitrite.

8. Nitrite as medicine.

“The organic nitrite, amyl of nitrite, was initially used as a therapeutic agent in the treatment of angina pectoris in 1867, but was replaced over a decade later by the organic nitrate, nitroglycerin (NTG), due to the ease of administration and longer duration of action.” BACK TO POST

9. Azo dye and textile colouring in 1895.

“Dyeing with Diazotised Dyestuffs

All the diazotised dyestuffs belong to the substantive group, and therefore, all that has been said with regard to these dyestuffs and their manner of application applies to the former also. In the majority of instances, however, the dyeings obtained directly are not sufficiently fast to be usable in that condition. Nevertheless, they can be converted into fast dyeings — provided the dyestuff contains free amino groups — by diazotising, followed by developing or coupling. The chemical reactions and method of procedure are just the sam.e as in the case of cotton.

In practice, the diazotising is effected in the following manner : —

The dyed and rinsed silk is entered at once into the cold diazotising bath and is worked about constantly for fifteen to thirty minutes. For every 100 parts of silk, the bath contains 3 parts of sodium nitrite dissolved in 1500-2000 parts of cold water, 8-10 parts of crude hydrochloric acid (20° Be.) being added. The operation must be conducted in wooden vats, metal vessels or fittings (lead excepted) being unsuitable. At one time, ice was used for cooling during the process, but this has been given up in favour of water at ordinary temperature, and in some cases, e. g. diazo indigo blue, the bath may be allowed to rise to 20-30° C. As a rule, the diazotisation will be complete in fifteen minutes, though some dyestuffs take longer and have to be left in the nitrite bath for half an hour. The goods are centrifuged or squeezed, contact with metal being avoided. A lead-lined hydro-extractor may be used, or else the goods must be wrapped in packing-cloth.

The intermediate diazo compound formed on the fiber is very unstable and sensitive to light, especially direct sunlight. The operation must therefore be carried on in a shady room, and care be taken to prevent any part of the diazotised goods from getting dry, or streaks and spots will be formed in the coupling stage. The diazotised material is rinsed and then immediately entered into the developing bath. The nitrite baths will keep for a considerable time and can be freshened up for use by the addition of one-third the original amounts of nitrite and acid. During the whole process the bath should smell strongly of nitrous acid. In the case of light shades, the bath may be weaker in nitrite and acid.” (Ganswindt, A; 1895: 98, 99) BACK TO POST

10. The Professional Career of Ladic

After his apprenticeship, he worked in several factories in Praha (Kracik, Beranek, Ugge-Sitanc and Miskovsky) as an assistant. His first work as a specialist in his field was with A. Chmel, Fr. Hlousek in Paha, Fr. Strnad in Lazne Luhacovice, and later in Germany, at the factories of Josef Sereda, Fr. Seidl, Zemka and Leopold Fisher in Berlin.

He worked as a “cellar man” at Josef Cifka, Vaclav Miskovsky in Praha, Kat. Rabus & Son in Zagreb, Jugoslavia,

Later he worked as a Foreman (Workman Leader) for the companies, Fr. Maly, Vacl. Havrda, A. Kadlec in Praha and Alexander Brero, Hard a/Bodensee Vorarlbersko and, in the end, he worked as a “Quick Production Specialist” for the export of hams for Carl Jorn A.-., Hamburg, Germany, Herrmann Spier, Elberfeld, Westfalsko, Karl Frank, Urach b/Stuttgart, Wurttemberg, A. Brero & Co, St. Margrethen, Switzerland. BACK TO POST


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Detroit Free Press, 22 Apr 1921, Fri, Page 18Ernst, FA. 1928. Fixation of Atmospheric Nitrogen. D van Nostrand, Inc.http://www.fda.gov/RegulatoryInformation/Legislation/ucm148690.htm

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Image

1: Old Prague: Old Prague Logansport Pharos-Tribune Sat Oct 19, 1895Image

2: Ladislav Nachmüllner from Ladislav Nachmüllner vulgo Praganda Nachmüllnerová, Eva. OSSIS, 2000.Image

3: Ladislav Nachmüllner from Ladislav Nachmüllner vulgo Praganda Nachmüllnerová, Eva. OSSIS, 2000.Image

4: Sodium nitrite, photos by Prof Duchon.Image

5: Germany. http://theintersectionist.com/wp-content/uploads/2012/05/austerity-for-middle-class-meat-market.jpg

Image 6 and 7: Notice of sale by UK government: The Times, 1 May 1919, Thu, Page 18Image 8: Union Stock Yard, Chicago. The Modern Packing House. 1905, 1921. Nickerson & Collins.